What is CNC Suitable for Processing?
With
the rapid development of computer technology, people's life and the computer is
more and more close. This close connection is gradually reflected in the
manufacturing industry, in which CNC has become an indispensable link. The
rapid development of CNC parts also makes people have more knowledge and
understanding of it, today we will discuss ‘what kind of parts CNC is suitable
for processing?’
Common techniques: turning&milling
First,
let's look at the two most common CNC machining techniques: turning&
milling
1. Turning
CNC
turning usually refers to the lathe tool on the rotating parts cutting process,
it is usually more work with a rotating surface of some parts. CNC turning
parts are widely used in aerospace, communications, computer, electronic and
electrical, automotive, machinery, instrumentation, valves, sheet metal,
lighting, furniture, bathroom and other industries, and are highly praised by
users.
2. Milling
Milling
usually refers to the blank fixed, with high-speed rotation of the milling
cutter in the blank knife, cut out the desired shape and characteristics. The
difference with turning is that in CNC milling parts, the cutter rotates at a
high speed under the drive of the spindle, while the parts being processed is
at a relatively static state. Traditional milling is mainly used for milling
simple contour and groove. CNC milling machine can process complex shapes and
features. Milling and boring machining center can be three axis or five axis
such as multi - axis milling and boring machining.
CNC suitable for processing What?
So
in the modern processing industry in a wide range of times, CNC machine tools
suitable for processing what type of parts? In the processing industry, CNC
machine tools are mainly used for processing metal mold, aluminum alloy and
other CNC parts. Through the operation of the CNC machining program, can
automatically complete inside and outside the cylinder, surface, forming
surface, threads and transverse processes such as machining, and reaming,
drilling, turning, turning center can accomplish more in a clamping of the
machining process, improve the machining accuracy and productivity, especially
suitable for complicated shape revolving parts processing.
1. CNC aluminum parts processing
Generally
speaking, with custom-configured CNC milling machines and CNC turning lathes,
CNC machine tools, it simplifies and streamlines our CNC machining processes. Advanced
CNC prototyping services are promptly in keeping up with clients’ demanding
production schedules while being able to handle the operation of various
machining projects and prototyping projects that require precise tolerances,
special materials, complex parts, and optimal efficiency.
Many
industries precision aluminum can be processed with CNC machine tools, such as
automotive, aerospace, medical, electronic, automation industries, these
industries on the aluminum precision requirements are very high, and these
through numerical control processing CNC aluminum parts are often complex structure,
surface requirements of the smoothness is also very high. But CNC machining can
be through turning or precision five-axis milling to process complex structure,
high precision requirements of aluminum, CNC machine tool automatic tool change
and five-axis processing technology can reduce the number of parts in the
process of clamping, greatly improve the processing accuracy.
2. CNC low volume production
Low
volume production refers to the industrial production, there are a lot of
products due to the technical requirements, the market demand for a small
number or high price and other reasons can’t achieve large batch production, so
choose through mechanical processing, manual production and other methods to
achieve the production of finished products or accessories, which has the
advantages of flexible production, fast delivery, low comprehensive cost and
high manufacturing accuracy.
The
application fields of low volume processing include trial production in the
early stage of product development, special equipment in medical and other
industries, non-standard parts of machinery and many CNC parts from other fields.
And with the rise of personalized customization, the demand for low volume
processing is also increasing.
Low
volume production versus mass production, the technical requirements higher,
because low volume production of parts for the most part are sample, they have
not put in the market, is just an idea, to get it from idea to product, no
experience may refer to low volume production, can only through the
communication with customers \ technical engineers and process data simulation
optimization to reduce the error rate of the processing of products.
3. CNC
transparent parts processing
The most commonly used
materials for CNC transparent parts processing are PC and PMMA (transparent
acrylic), and for the parts with high requirements for transparency and
clarity, we usually choose PMMA as the processing material. At Wayken, we are
very good at process CNC transparent parts. We can combine 5-axis precision
milling with diamond machining technology that gives us the ability to machine
more complex shapes and optical details, utilizing a single set-up, instead of performing
required individual fixturing and repeat positioning for each operation on different
machines.
4. CNC plastic
parts processing
CNC
rapid prototyping parts can be used to create plastic parts, which allows your
design team to closely simulate the final product appearance and function, and
also reflecting the validity of physical dimension and the ease or complexity
assembly work, and yet give the space to modify and optimize design.
With custom-configured CNC milling machines
and CNC turning lathes, CNC machine tools, it simplifies and streamlines our
CNC machining processes. Advanced CNC prototyping services are promptly in
keeping up with clients’ demanding production schedules while being able to
handle the operation of various machining projects and prototyping projects
that require precise tolerances, special materials, complex parts, and optimal
efficiency. Through our CNC machining, you can get perfect prototype
production.
5. Concluding
Remarks
Compared
with ordinary lathes, CNC machining parts is flexible, versatile, high degree
of automation, can adapt to the product varieties and specifications of
frequent changes, especially suitable for the processing of complex shape of
shaft and disk parts, in the development of new products and varieties, small
batch, automation production is widely used. Hence the designing phase is one
of the most important and critical phase of product development as whole
product development process is dependent upon the design. The design must be
optimized and simplified in order to reduce the cost and time of manufacturing.
But the design must allow tolerances in the developed product in order to
increase its fatigue life and prevent it from failure.
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